Rigid Box
Rigid Box
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Custom Rigid Boxes Services
Custom Rigid Boxes
Rigid Boxes Services
Rigid Boxes
Rigid-Boxes
Custom Rigid Boxes Services
Custom Rigid Boxes
Rigid Boxes Services
Rigid Boxes
Rigid-Boxes

Custom Rigid Boxes

Designed for products that require stronger protection and a premium presentation, rigid boxes use thick greyboard to create a durable structure that maintains its shape during handling and display. Printed or specialty paper is wrapped around the board to produce a smooth exterior with clean, refined edges. The interior can be customized to fit the product, keeping the contents secure and professionally presented.

Rigid Box Finish Options


A suitable finish protects the printed surface and helps the packaging reflect the intended product style. Different effects can be applied to selected areas or across the entire box according to the supplied artwork.


Gloss Lamination

Gloss Lamination

A reflective film makes printed colors appear brighter while adding protection against light surface wear and handling.

Matte Lamination

Matte Lamination

The low-glare surface creates a smooth and understated appearance that keeps printed details clear under different lighting conditions.

Soft Touch Lamination

Soft Touch Lamination

This finish gives the wrapping paper a soft tactile feel, making the box more pleasant to handle without adding visible shine.

Varnish

Varnish

A clear coating adds light surface protection while preserving the natural appearance of the printed paper. Gloss or matte effects can be selected.

Spot UV

Spot UV

Gloss coating is applied only to chosen parts of the artwork, creating visible contrast against the surrounding surface.

Foil Stamping

Foil Stamping

Metallic foil highlights important design details such as a logo or product name and can be produced in different foil colors.

Embossing

Embossing

Selected artwork is raised above the surface to create depth that can be seen and felt without changing the main printed design.

Debossing

Debossing

The chosen design is pressed into the surface, producing a recessed detail with a subtle and controlled tactile effect.





Materials for Rigid Box Construction


Greyboard Core Options

The board thickness can be selected according to the finished box size and the level of structural support required.


  • 1.5 mm Greyboard

A lighter board structure suitable for compact boxes that do not need to hold heavy products.

  • 2 mm Greyboard

Provides a balanced level of firmness and works well for many standard rigid box structures.

  • 2.5 mm Greyboard

Creates a stronger box wall for larger packaging or products that require additional structural support.


The suitable thickness should be confirmed according to the finished box dimensions and the weight of the packed product.

Greyboard



Rigid Box Paper Finish Options


Printed and specialty papers can be wrapped over the board to create the required surface effect based on your supplied artwork.


Printed Art Paper

Printed Art Paper

Provides a smooth surface for detailed artwork and consistent color printing. Lamination can be added to protect the finished exterior.

Kraft Paper

Kraft Paper

Creates a natural paper appearance that works well with simple graphics and understated packaging styles.

Textured Paper

Textured Paper

Adds a visible grain or fabric-like surface that gives the box a more tactile character.

Colored Specialty Paper

Colored Specialty Paper

Uses paper with color already built into the material, creating a consistent background across the wrapped surface.

Metallic Paper

Metallic Paper

Introduces a reflective metallic effect across the box without applying foil to the entire surface.

Holographic Paper

Holographic Paper

Produces changing reflections from different viewing angles, giving selected packaging a more noticeable visual effect.







Custom Features for Rigid Boxes

Small structural details can improve how the product is held, displayed and removed from the box. These features can be developed around the actual product and the required opening experience.


Inserts and Interior Support

The internal structure should keep the contents in position while making each item easy to see and remove after opening.

  • EVA Foam Insert

Precisely cut cavities hold the product firmly and reduce movement inside the box.

  • Paperboard Insert

Folded paperboard creates lightweight support and can separate the interior into different sections.

  • Plastic inserts

A formed tray gives each product a consistent position and provides a closer fit around its shape.

  • Fabric-Lined Insert

Fabric can be wrapped over foam or board to create a softer contact surface for delicate products.

EVA Foam Insert

EVA Foam Insert

Custom Rigid Boxes

Paperboard Insert

Plastic inserts

Plastic inserts

Fabric-Lined Insert

Fabric-Lined Insert



Die-Cut Window

Die-Cut Window

Clear PET Window

Clear PET Window

Window and Display Features

A display window reveals part of the product while allowing the box to remain closed and neatly presented.

  • Die-Cut Window

The opening can follow a simple geometric shape or a selected element from the supplied artwork.

  • Clear PET Window

Transparent film covers the opening and helps protect the contents while keeping them visible.

  • Framed Display Window

A defined border around the opening creates a cleaner edge and a more structured appearance.

  • Multi-Section Window

Separate openings can be used when several products or compartments need to remain visible.

Framed Display Window

Framed Display Window

Multi-Section Window

Multi-Section Window



Opening and Carrying Details

Practical opening details can make the box easier to handle without changing its main structure.

  • Ribbon Pull Tab

A ribbon tab helps lift an inner tray or remove a product from a fitted cavity.

  • Ribbon Closure

A tied ribbon keeps the box closed and adds a visible decorative detail to the opening.

  • Finger Notch

A small cutout provides space for the fingers and makes drawers or lids easier to open.

  • Fabric Handle

A soft handle can be added to larger boxes when the packaging needs to be carried more conveniently.

Ribbon Pull Tab

Ribbon Pull Tab

Ribbon Closure

Ribbon Closure

Finger Notch

Finger Notch

Fabric Handle

Fabric Handle




Drawer Rigid Box


A sliding tray pulls smoothly from the outer sleeve, creating a layered opening experience while keeping the contents securely enclosed. The structure can be customized with ribbon pulls, finger notches, fitted inserts, and printed outer wraps.


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Drawer Rigid Box




Magnetic Closure Rigid Box

Magnetic Closure Rigid Box


Hidden magnets hold the lid firmly in place and allow the box to open and close smoothly. The book-style structure provides a clean presentation surface for custom printing, foil stamping, textured paper, and internal inserts.


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Folding Rigid Box


The collapsible structure folds flat during storage and transportation, helping reduce packing volume without losing the appearance of a rigid gift box. Adhesive corners or magnetic panels allow the box to be assembled quickly before use.


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Folding Rigid Box




Shoulder and Neck Rigid Box

Shoulder and Neck Rigid Box


An elevated inner neck connects the base and lid, adding visible depth and creating a precise two-piece structure. The exposed shoulder can use a contrasting color or material to strengthen the layered appearance of the finished box.


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FAQ

How Should I Measure the Box Dimensions?

Measure the required internal length, width and height rather than the outside of the box. Allow enough space for the product and any insert that will be placed inside.

What Is the MOQ for Custom Rigid Boxes?

Our standard MOQ is 500 pieces. A trial order from 300 pieces may be considered after the box structure and production details are confirmed.

Can I Order a Sample Before Bulk Production?

Yes. A physical sample can be prepared so you can check the box structure and overall workmanship. It can also be used to test how the product fits inside.

Do You Provide Packaging Design Services?

We mainly manufacture according to supplied artwork. Our team can review your files and suggest adjustments needed for production, but original packaging design is not included.

What File Format Should I Provide?

Editable AI files or print-ready PDF files are preferred. Areas for special processes should be placed on separate and clearly named layers.

Can You Provide a Dieline Template?

Yes. We can provide a dieline after the final dimensions and box structure are confirmed. You can then place your artwork accurately according to the production layout.

Do You Need the Actual Product to Develop the Insert?

A physical product sample is recommended when the insert requires a close or shaped fit. For simpler structures, clear dimensions and reference images may be enough for initial development.

Can Rigid Boxes Be Shipped Flat?

Traditional rigid boxes are usually shipped in an assembled form. A collapsible structure can be selected when reducing packing volume and shipping costs is important.

How Long Does Production Take?

Custom sample production normally takes about 3–7 working days. Bulk production usually takes around 10–15 working days after the artwork and sample are approved.

Tailored Customization & Design Services

01. Client Inquiry
01. Client Inquiry
02. Design Proposal
02. Design Proposal
03. Pay a Deposit
03. Pay a Deposit
04. Sample Approval
04. Sample Approval
05. Mass Production
05. Mass Production
06. QC & Packaging
06. QC & Packaging
07. Logistics
07. Logistics
08. Post-Sales Support
08. Post-Sales Support
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